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Application performance of sapphire high-strength glass as a gasket

Time:2025-09-18

Sapphire high-strength glass, as a material, has attracted attention in industrial applications, especially playing an important role in precision instruments, optical equipment, and electronic products. Among them, there are those who use sapphire high-strength glass as a gasket, not only because of its physical properties, but also because of its unique advantages in practical applications.

1、 The unique value of sapphire gaskets

As a key component in mechanical assembly, gaskets are mainly used to fill gaps, adjust height, cushion vibrations, or isolate direct contact between different materials. Traditional gasket materials such as metal, plastic, or ordinary glass are prone to failure in certain harsh environments, while sapphire glass gaskets exhibit significant advantages:

1. Ultra high wear resistance and compressive strength

In high-speed mechanical equipment, gaskets often bear enormous friction and pressure. Ordinary metal gaskets are prone to wear and deformation, while plastic gaskets may fail due to high-temperature softening or aging. Sapphire gaskets, with their high hardness and compressive strength, can maintain shape stability for a long time, reduce equipment maintenance frequency, and extend service life.

2. Excellent corrosion resistance

In chemical, medical, or marine environments, gaskets often come into contact with corrosive media. Stainless steel gaskets may rust due to chloride ion corrosion, while plastic gaskets may be dissolved by organic solvents. Sapphire high-strength glass is almost resistant to chemical corrosion and can work stably for a long time.

3. Low thermal expansion coefficient

The thermal expansion coefficient of sapphire is only 5.3 × 10 ⁻⁶/℃, much lower than that of metals and ordinary glass. In environments with high temperatures or drastic temperature fluctuations, traditional gaskets may become loose or fail to seal due to thermal expansion and contraction, while sapphire gaskets can maintain dimensional stability, ensuring long-term sealing and accuracy of the equipment.

4. Insulation performance and transparency

In electronic devices or optical instruments, gaskets not only require mechanical support, but may also involve electrical insulation or optical transmission requirements. The high resistivity and transparency of sapphire make it an ideal choice, for example, in lasers, fiber optic connectors, or high-precision sensors, it can provide stable mechanical support while ensuring smooth optical paths or circuit insulation.

2、 Practical application cases

1. Semiconductor manufacturing equipment

In wafer processing and lithography machines, gaskets need to withstand high temperatures, high vacuum, and strong corrosive gases. Sapphire gaskets are widely used in key components such as vacuum chambers and plasma reactors due to their high temperature resistance, corrosion resistance, and low gas release characteristics, ensuring the long-term stable operation of equipment.

2. Medical implantable devices

In artificial joints or dental implants, the pad needs to be in long-term contact with human tissue and cannot release harmful substances. Sapphire has excellent biocompatibility and does not cause rejection reactions. It has been used in some medical devices to enhance patient safety and comfort.

3. Aerospace field

The sensor pads in aircraft engines or spacecraft need to withstand harsh temperatures and vibrations, and the high temperature resistance and fatigue resistance of sapphire high-strength glass make it a reliable choice, such as playing a key role in the lens support structure of turbine temperature sensors or space telescopes.

Sapphire high-strength glass gaskets have demonstrated value in the industrial field due to their unique physical and chemical properties. Its advantages in wear resistance, corrosion resistance, high temperature resistance, and insulation make it a choice for industries such as precision instruments, semiconductors, healthcare, and aerospace.